Building a 1ATOY
The silicone with the desired grade of hardness is delivered in 5 or 50 kg ( 176 or 1760 oz ) containers.Base and platinum-catalyst in separate containers. Your dildo is right now separated into its componentsand liquid.
( 5 kg canisters silicone as they are delivered )
The containers are connected to one of our vacuum mixing and casting equipments. We have at the moment two systems here. One for small mouldings up to 30 centimetre and one for the bigger mouldings. The plant will soak the set amount of the two componentsthrough hoses and brings them into the mixing container. Depending on dildo, colors or fragrances are added in liquid form. Under vacuum conditions, the components are then stirred for several minutes, so that the two silicones, and the colors and flavors are optimally mixed. The vacuum cabinet is the most important thing, cause otherwhise millions of smallest bubbles are mixed into the silicone. Your dildo is now in place as one component, but still liquid.
( Vacuum casting cabinet on the right and on the left the heating unit )
When the stirring is finished, the robotic dispenses the desired amount into the moulding, which has previously been placed in the agitator. This is also done in the vacuum so that no air can enter into the silicone. Your dildo is now into its moulding, but still liquid.
( Top agitator and supply silicone - on the left the robotics)
After the casting operation, the vacuum chamber is opened and the moulding with the liquid silicone will be removed. Shake and sweatis now announced. The filled moulding is on a vibrating plate, which is located in a heating cabinet. At about 80 degrees Celsius the moulding is shaken and heated for some time, so that the silicone is allowed to cure over time. The vibrating plate can escape the last possible bubbles from the silicone. Your dildo is now almost finished, but still in its moulding.
( Special color Royal Blue pearlsheen is poured into the moulding )
The moulding is removed from the heating cabinet and the dildo is carefully removed from its moulding. Small backlogs at the top areremoved by hand with a special pair of scissors or special abrasives. Your dildo is dusted with talcum powder and packed and ready for shipping.